INNOVATION / R&D

Rubber, made in chemistry.Proven in the lab.

Christchurch, since 1989. One chemist. One lab. Compounds formulated to the duty cycle, proven in the lab.

Every component begins with a problemother materials can't solve.

Saltwater corrodes steel.

UV cracks plastic.

Vibration fatigues metal.

Heat warps thermoplastic.

Every environment a part lives in is, eventually, trying to destroy it. The component that survives is the component formulated for the failure mode it's facing, not the one closest at hand.

This is where chemistry earns its place.

A technician holding a rubber test specimen under a materials testing rig in the RDL lab

Hundreds of compounds.Each formulated to a duty cycle.

RDL formulates hundreds of compounds and develops new ones all the time. The elastomers below are the families we reach for most, each with a job it was made for and a set of environments it will not survive. The chemist's work is matching the compound to the problem, not the other way around.

EPDMEthylene Propylene Diene Monomer

UV, ozone and weather. The default above the waterline.

Continuous −40°C to +125°C
Intermittent to +150°C
Shore A 30 to 90
NBRNitrile (Acrylonitrile Butadiene Rubber)

Oil, fuel and hydraulic fluid. Where petroleum is involved.

Continuous −20°C to +100°C
Intermittent to +125°C
Shore A 40 to 98
VMQSilicone (Vinyl Methyl Silicone)

Temperature extremes, hot and cold. Food-contact grades available.

Continuous −60°C to +200°C
Intermittent to +250°C
Shore A 40 to 80
CRNeoprene (Chloroprene Rubber)

Balanced oil, weather and flame resistance. The all-rounder.

Continuous −35°C to +100°C
Intermittent to +125°C
Shore A 35 to 95
NRNatural Rubber

Tear strength, resilience and shock absorption. Where mechanical loading dominates.

Continuous −55°C to +70°C
Intermittent to +100°C
Shore A 20 to 98
FKMViton (Fluoroelastomer)

Aggressive chemicals, fuels and continuous high heat.

Continuous −20°C to +200°C
Intermittent to +250°C
Shore A 50 to 95
SBRStyrene-Butadiene Rubber

Abrasion resistance and resilience. A hard-wearing, general-purpose compound.

Continuous −45°C to +70°C
Intermittent to +100°C
Shore A 40 to 98
BRButadiene Rubber

High resilience and low-temperature flex. Often blended for rebound and wear.

Continuous −70°C to +70°C
Intermittent to +100°C
Shore A 45 to 90

If the compound the brief calls for isn't on the list, the chemist makes it.

What gets measured.What gets proven.

The lab is where claims become numbers. RDL's on-site lab measures the properties that matter to a part, using established ISO test methods, whenever a specification calls for them.

ISO 37

Tensile strength and elongation at break

Compound stretches to spec without tearing below threshold

ISO 7619-1

Indentation hardness, durometer Shore A

Compound reads within the specified Shore A band

ISO 815-1

Compression set under sustained load

Compound returns to shape after defined hold time and temperature

ISO 34-1

Tear strength, resistance to crack propagation

Compound resists tearing above the specified force

ISO 188

Heat aging, accelerated thermal degradation

Compound retains specified properties after defined oven cycle

If it can't be measured, it doesn't ship.

From bench to floor,without translation.

Most rubber componentry is engineered in one place and made in another. The result is loss: of detail, of spec discipline, of the chemist's intent. RDL keeps R&D and production under one roof and on one team. The compound that passes the lab is the compound that ships from the floor. Same chemistry, same chemist, same building.

A compound under test on the lab bench at RDL
PROCESS01 / 06

The Lab

Custom formulationProperty targetsPolymer selectionCompound chemistrySpecification matching
Rubber compound mixing in the internal mixer at RDL
PROCESS02 / 06

The Compound

Two-stage mixingSingle-stage mixingInternal mixerCuratives on second passReheated at reduced temperature
Compound banding on the open two-roll mill at RDL
PROCESS03 / 06

The Mill

Continuous banding70 to 110°CSheet preparationOpen-roll millingBatch-tested
Batch quality testing of a rubber compound in the RDL lab
PROCESS04 / 06

The Lab Test

Batch QATensile testingShore A verificationCompression setGate to press
A compression moulding press forming a rubber component at RDL
PROCESS05 / 06

The Press

Compression mouldingHeat and pressureSame press as prototypeHeld to toleranceCured to spec
Finished rubber components from a production run on the RDL floor
PROCESS06 / 06

The Floor

Production runsCustomer signed off at commissioningSame compoundSame pressSame spec
CASE / FS-118

Marine Flex. Engineered elastic mooring.

Aerial of moored boats, Marine Flex deployment context

Chain snatches under wave loading and shocks the dock. Rope chafes and degrades under UV. Marine Flex does neither: a custom Natural rubber compound, anchored conventionally, absorbing wave loading through controlled elastic deformation. The originals are still in the water.

NR
Compound
50,000
Test cycles
200%
Elongation
0
Failures
Contact

Bring us the problem.We'll engineer the part.

If the application doesn't have a stock answer, that's where the work starts. Send the brief. Describe the environment. Tell us where conventional materials are failing, or where you're trying to specify something that doesn't exist yet. The chemist will read it. We'll come back with a compound, a geometry, a cycle count, and a path to production.